Headset not tightening...

courtmed
courtmed Posts: 164
edited December 2016 in Workshop
Apologies in advance if I'm missing something obvious - but I have looked online for advice about this before turning to you guys :mrgreen: fairly recently took delivery of a Cube Attain GTC Pro, only had a handful of rides on it so far but I noticed that the spacers under the stem were rattling. I've got 2 above & 2 below, if that makes any difference.

Tried tightening the top bolt, no difference, so I took the stem/spacers all off, but them back on. Tightened them all up following this video (https://www.youtube.com/watch?v=ZK5u5ioZU8M) just to make sure I wasn't missing anything! It's tight enough that my wheel moves with the handlebars, but I can't really tighten the top bolt any more and I'm able to spin the spacers directly underneath the stem cap around. Also if I apply the front brake and rock the bike back and fore there's play from the headset.

So, any ideas? Would be much appreciated. I'm not against taking it to a bike shop if I'm truly stumped but would much rather solve it. Cheers!

Comments

  • The Rookie
    The Rookie Posts: 27,812
    I presume the stem clamp bolts are lose when doing up the top cap (as you don't actually say!).

    How much below the top of the stem (or spacers) is the top of the steerer tube?
    Currently riding a Whyte T130C, X0 drivetrain, Magura Trail brakes converted to mixed wheel size (homebuilt wheels) with 140mm Fox 34 Rhythm and RP23 suspension. 12.2Kg.
  • courtmed
    courtmed Posts: 164
    The Rookie wrote:
    I presume the stem clamp bolts are lose when doing up the top cap (as you don't actually say!).

    How much below the top of the stem (or spacers) is the top of the steerer tube?

    Yeah they were loose, sorry!

    Not the best pics but I've just snapped these...

    vWUUNC7.jpg

    llqKRSi.jpg

    p3GIqQJ.jpg
  • This is exactly what happened to me last night with my new Attain GTC, dropping the bars by exactly the same amount as you by the looks of it :)

    You need to just lower the star nut inside the steerer tube a bit. Then it will all clamp down properly.
  • cooldad
    cooldad Posts: 32,599
    The top of the steerer (if that's what the silver bit is - I'm not too clued up on road stuff) is too close to the top cap. Needs another (thin) spacer so you have at least 3-5mm.
    I don't do smileys.

    There is no secret ingredient - Kung Fu Panda

    London Calling on Facebook

    Parktools
  • cooldad
    cooldad Posts: 32,599
    Or that silver bit needs to be lower, so if that will happen with the star nut lower, what the previous poster said.
    I don't do smileys.

    There is no secret ingredient - Kung Fu Panda

    London Calling on Facebook

    Parktools
  • cooldad wrote:
    The top of the steerer (if that's what the silver bit is - I'm not too clued up on road stuff) is too close to the top cap. Needs another (thin) spacer so you have at least 3-5mm.

    Yup thats how it looks to me too. Lowering the starnut wont make a jot of difference if this is indeed the issue. Whats needed is a higher/another spacer so that the top of the steerer is 3mm below the underside of the topcap so the bolt actually does preload the headset bearings when you tighten it. If the underside of the topcap touches the top of the steerer all the bolt does it tighten them together and the headset will stay loose..
  • Trust me, on the very same bike, doing the very same thing, last night, that is what fixed the problem.
  • courtmed
    courtmed Posts: 164
    Thanks for your help guys. Is it worth me lowering the star nut to see if that does make a difference? If so, how? :D otherwise I'll order a pack of spacers & give that a go.
  • whyamihere
    whyamihere Posts: 7,715
    It's not a star nut, it's an expanding plug, but it does need lowering. See the hex bolt in the top? Loosen that, push the silver bit down into the tube until the edges are flush, then tighten the hex bolt again.
  • courtmed wrote:
    Thanks for your help guys. Is it worth me lowering the star nut to see if that does make a difference? If so, how? :D otherwise I'll order a pack of spacers & give that a go.
    Look down the top of the steerer tube, you'll see the thread that the cap screws into. Surrounding that is a hex shaped hole. Stick an appropriately sized Allen key in it, loosen slightly, and lower it about 3mm. Tighten it up again, and then put everything back as normal.
  • bbrap
    bbrap Posts: 610
    courtmed wrote:
    Thanks for your help guys. Is it worth me lowering the star nut to see if that does make a difference? If so, how? :D otherwise I'll order a pack of spacers & give that a go.
    Look down the top of the steerer tube, you'll see the thread that the cap screws into. Surrounding that is a hex shaped hole. Stick an appropriately sized Allen key in it, loosen slightly, and lower it about 3mm. Tighten it up again, and then put everything back as normal.

    And when he says loosen slightly it is only slightly, if you overdo the loosening the bottom of the expander plug will come adrift and drop down the steerer tube. Looking at the pictures, the top of the expander plug has a rim which should be tapped down to be flush with the top of the steerer tube. Make sure you tighten the bung up enough so it does not pull back up when you apply tension with the top cap else you are back to square 1.
    Rose Xeon CDX 3100, Ultegra Di2 disc (nice weather)
    Ribble Gran Fondo, Campagnolo Centaur (winter bike)
    Van Raam 'O' Pair
    Land Rover (really nasty weather :lol: )
  • svetty
    svetty Posts: 1,904
    If you have 1.5cm of spacers above the stem, the compression bung is unlikely to sit at the level of the stem. You'd be better cutting the excess from the steerer.
    FFS! Harden up and grow a pair :D
  • bbrap
    bbrap Posts: 610
    Svetty wrote:
    If you have 1.5cm of spacers above the stem, the compression bung is unlikely to sit at the level of the stem. You'd be better cutting the excess from the steerer.

    What? You do not need to cut the steerer. The bung needs moving down and tightening in position. Then use enough spacers to allow the top cap to pull the headset tight. If at a later date you find that you prefer the stem to be in a lower position and you are riding with a load of spacers above then it might be worth trimming the steerer to get rid of the excess. Again, you do not need to cut the steerer to allow adjustment.
    Rose Xeon CDX 3100, Ultegra Di2 disc (nice weather)
    Ribble Gran Fondo, Campagnolo Centaur (winter bike)
    Van Raam 'O' Pair
    Land Rover (really nasty weather :lol: )
  • svetty
    svetty Posts: 1,904
    bbrap wrote:
    Svetty wrote:
    If you have 1.5cm of spacers above the stem, the compression bung is unlikely to sit at the level of the stem. You'd be better cutting the excess from the steerer.

    What? You do not need to cut the steerer. The bung needs moving down and tightening in position. Then use enough spacers to allow the top cap to pull the headset tight. If at a later date you find that you prefer the stem to be in a lower position and you are riding with a load of spacers above then it might be worth trimming the steerer to get rid of the excess. Again, you do not need to cut the steerer to allow adjustment.

    You're missing the point I'm trying to make. No he doesn't need to cut the steerer to tighten the headset but he does if he wants to correctly place the bung at the level of the stem so it resists the clamping force of the stem bolts as it is intended to.
    Whether this is strictly necessary - especially with an alloy steerer - is another matter.
    Aesthetics also mandate that he trim the steerer if his fit requires the stem to sit so far down :lol:
    FFS! Harden up and grow a pair :D
  • 964cup
    964cup Posts: 1,362
    The steerer length is fine, unless it's the world's shortest bung (and it's an alloy steerer anyway, and you don't actually need a bung to resist stem clamping forces - after all, Canyon don't have one on their carbon steerers, and you don't have a bung in your seatpost, do you?).

    What's important is to ensure that the bung is snugly seated against the top of the steerer, that it has been sufficiently tightened so that the top cap bolt doesn't just pull it back out again (which is what has happened, looking at the pictures) and that there is a sufficiently large spacer above the bung so that the top cap doesn't bottom out on the bung itself. The spacer shown is too short. You will find that you need to tighten the bung more than you'd expect to resist the extraction force of the top cap bolt. This can be ...disturbing... in carbon steerers, but you won't hurt an alloy steerer even if you gorilla the bung expansion bolt.

    Many (but not all) stem manufacturers recommend a 5mm spacer above the stem as a minimum, and leaving a bit of extra steerer isn't a bad idea if your stem is slammed, just in case you a) fancy selling the bike to someone less flexible than you or b) lose some flexibility or fancy a properly long ride at some point. Moving your stem up 10mm makes an amazing difference on a 300k ride.