Posiible faulty rear wheel bearing seal

paulbnix
paulbnix Posts: 632
edited May 2013 in Workshop
I have a Boardman Comp road bike - about 12 months old now.
About 2 months ago the back wheel started to make some clicking / clunking noises. I removed the axel to find the normal cone and ball system and the ball bearings on the casette side were rusty as the grease was contaminated with water. I replaced the balls, cleaned and regreased and all seemed to be ok.
This weekend a similar noise started again. I stripped out the back axel to find that the grease on the cassette side was again contaminated with water but the ball bearings were actually ok.
So having regreased and refitted I wonder why this is happening.

Is the seal likely to have failed? Can you get new ones? It appears to be attached to the cone.
Is the problem caused by me using a hose (not a jet wash) to wash off the chain before relubing?

The wheels are Mavic CXP22 rims with Formula hobs.

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